The new Film Slitting Tool: precision and protection for flawless surfaces


23 Apr 2025

The new Film Slitting Tool: precision and protection for flawless surfaces

As part of its ongoing investment in cutting-edge technologies, Gruppo Boschetti has recently introduced a new high-precision film slitting tool — specifically designed for cleanly cutting protective films on coated sheet metal surfaces.

Why does it matter?
In many industrial sectors — from electronics and automotive to vending machines and metal furniture — surface protection during processing is critical to ensure the final product’s quality, aesthetics, and durability.
This new tool addresses that need with a controlled, non-invasive cutting system that removes only the protective film without compromising the underlying metal.

Key technical features
Fully compatible with existing production flows, this tool is built from three main components:

  • A ceramic-tipped punch: wear-resistant yet gentle on the material;
  • A die with a precision ball roller to ensure exact guidance during cutting.

The tool’s average tip lifespan ranges from 5,000 to 8,000 meters, and can be even longer with thinner films. Operating speeds of 60–80 m/min are recommended. For tougher films, the system allows for spring pressure adjustment via a washer, ensuring consistent performance.

Customer benefits
With this addition, Gruppo Boschetti strengthens its ability to deliver flawless surface finishes, eliminating the need for rework due to poorly removed or damaged protective films. The result?

  • Shorter production cycles
  • Superior product quality
  • Lower costs due to reduced waste and rework
  • Maximum protection even in complex operations

Plus, thanks to the "foil peeling assistant" feature, specific cutting geometries can be created to make manual peeling easier — accelerating both assembly and quality control processes.

 

Real value for every customer profile
Whether you're an innovator seeking customizable high-efficiency solutions, an experienced production manager focused on quality and reliability, or a strategic operations director looking to scale efficiently — this film slitting tool is a clear testament to Gruppo Boschetti’s commitment to merging technological innovation with industrial vision.

See it in action
To showcase the tool’s real-world impact, we’ve produced a demonstration video filmed at our Boschetti Armando plant in Montecchio Maggiore. Watch the tool in action and see how precision, performance, and protection come together in a single solution.

 

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